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Crushed glass and vegetable oil can mean energy savings

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By BENJAMIN KEPPLE
New Hampshire Union Leader Staff

A year ago, Sarandis Karathanasis was paying to have the spent oil from his fryers taken away from The Red Blazer. But now, the used vegetable oil has a different destination -- the boiler system of his Manchester Street restaurant.

Although his operation goes through only about 50 gallons of oil a week, it is paying off in spades for the restaurant, of which Karathanasis is a co-owner. Not only does he not have to pay to get rid of the grease anymore, his costs for natural gas have dropped $350 to $400 per month. In 3 1/2 years, the multi-fuel boiler installed at the eatery will have paid for itself.

"That's really the big piece of this. Ten years ago, if you were trying to sell someone saving the Earth, you'd get a boot in the butt. But now we've proved there's viability and payback," said Karathanasis, in an interview at his restaurant.

The boiler system is one of many environmentally friendly actions Karathanasis has taken at The Red Blazer over the past year and a half. They all started with a glass crusher in the kitchen.

Karathanasis learned of the device at a Chicago trade show, and found it solved an immediate problem -- his staff had to lug out heavy bags full of empty glass bottles to the garbage bin in back. That practice had led to a couple of injuries, he said, and the glass crusher -- which pulverizes empties and dumps the remains into a bucket -- solved that problem.

Not having to throw the empties away meant a lot less garbage in the outside bin. That translated to lower costs for hauling it away. As in $8,400 a year lower.

Overjoyed with this success, Karathanasis began looking at other ways to conserve. He switched out the restaurant's light bulbs. He installed a new dishwashing system that saves on water and electricity, helping reduce his power bill substantially. When he was once paying $8,000 a month for electricity, this past month he paid just $5,500 -- in the height of summer, with its consequent need for air-conditioning inside the restaurant.

The dishwashing system will pay for itself in less than a year. He also invested in making his generator run on vegetable oil, along with the multi-fuel boiler.

The multi-fuel boiler's backup power supply is natural gas, so if necessary, it can burn that in place of vegetable oil. But instead of having his staff carry the used grease out to a storage tank, where a rendering firm would pick it up and haul it away, it instead heads straight to a collection vat in the basement. From there, it is piped to the boiler unit.

"We don't have to handle the hot grease ... it goes right into our holding tank downstairs and right into our boiler," Karathanasis said.

The combination of the economic and conservation benefits, he said, made it a "no-brainer" for businesses. And that, he said, led to another opportunity.

The restaurant owner bought a stake in the small company which helped him install the burner. American Energy Independence Co. LLC, known as Amenico, owns the New England distributorship for multi-fuel burners produced by KingBuilt Inc. of Wisconsin. It also holds the New England distributorship for Golden Fuel Systems, a company that converts cars to run on vegetable oil. It also provides consulting services for companies that want to reduce their energy costs.

One big advantage to the boiler systems is that they burn a variety of fuels, according to Tony Giunta, Amenico's president. They burn heating oil. They burn vegetable oil. They can even burn transmission fluid.

"This burner will burn all of these and burn them in the same tank," said Giunta.

The first part of Amenico's plan involves the cooperative buying of vegetable oil for restaurants, allowing eateries to buy it cheaper than they could elsewhere. Amenico will then recapture spent oil and refine it, turning it into fuel for a variety of uses. Its refinery in Pittsfield to do that should be up and running in about a month's time.

The refined fuel will then be sold back to the restaurateurs, who could then use it for home or business heating, auto fuel or other uses.

The potential market for refined vegetable oil fuel is huge, according to Giunta.

For instance, with billions of gallons of No. 2 heating oil used to heat New England homes each winter, vegetable oil could serve as a potential replacement. If refined into fuel for vehicles, it costs about half what diesel would cost, and takes a lot less energy to refine than ethanol, Giunta said.

In New Hampshire, a lot of waste vegetable oil is taken via truck to storage tanks on the Seacoast, Giunta said. The oil then is transferred to ships which take it to Europe, where it is turned into animal feed and used in making products such as cosmetics. Keeping the waste oil here means a lot less energy is used transporting and disposing of it.

"We're not taking it off the continent. We're not taking it thousands of miles. We're keeping it local," Giunta said.

Of course, there are lots of ecological benefits, too, when it comes to these new systems. At The Red Blazer, for instance, the boiler unit will prevent 16 tons of carbon-dioxide emissions annually.

The multi-fuel burner at The Red Blazer was Amenico's first installed boiler. The start-up has since sold several more, and will be installing them over the next couple of weeks, Giunta said.

Now that conservation isn't simply about doing the right thing, but also about saving money, it leads both Giunta and Karathanasis to believe the market for eco-friendly fuel systems is ready to take off. "These are not technologies that need more development. These are not technologies that need more science. These are technologies available right now to help us get through this energy crisis," Giunta said.

YOUR COMMENTS


There are plenty more steps we have taken to turn the Red Blazer "green" we make a strong case for the Greenest in the state. If you are interested in adopting any of our chosen methods or joining our Co -Op please email me. You can also check out www.theredblazer.com or www.amenico.com to find out more about how you can reduce your dependence on foreign oil. We can help all businesses and homeowners.
- Kyle, Concord

Awesome story.

I hope The Red Blazer does extremely well in the future.

I hope a lot of restaurants are going to sign up for this program or similar programs.

I wonder if any fast food chains are participating in similar programs. A lot of people eat french fries and onion rings as well as other foods that use vegetable oil.
- Ken Stremsky, Manchester, NH

The majority of us live in the state because of the natural beauty. This is a great way to keep it that way. Great Job!
- C, Lincoln, NH

Nothing like diesel prices at or close to $5 per gallon to make people look at alternatives. I've been running my diesel-powered dump truck on waste vegetable oil from area restaurants since diesel was closer to $2 per gallon. Only some restaurants that used to have to pay to get rid of the old oil are now getting paid for it. It will be interesting to see what happens if diesel prices drop to $3 per gallon again, or lower.
- Richard Kahn, Hudson, NH

It's wonderful to read about more people starting to explore the use of alternative fuel sources. This is a win all the way around! Way to go Tony Giunta/Amenico and The Red Blazer!
- Tammy Simmons, Manchester

I hope people realize the importance of this article. Here we have something that will help in the reduction of dependence to imported fuel oil/gasoline, will help in the removal of all the billions of gallons of restaurant oils for fryers that are in this country.
When I was growing up, nobody gave a second thought to fuel prices going sky high, or depleting the worlds natural resources.
I hate the term Tree Hugger, but the world needs a lot more of them if our children are going to survive the future.
This planet is in trouble and we are the only ones that can fix it. Let's all join together and help out,. Let's ALL become Tree Huggers and save our water, air, land, and resources. If you don't like the thought of drinking sewer water, you better start conserving !!!
- Mark R, Manchester

How cool is that ? win / win situation .
- Lew, Manchester

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